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Electrohydraulics systems for energy sector

Hydraulic systems and power units, suitable for operation in non-classified or hazardous classified areas, aimed at maximizing power generation efficiency


Atos provides innovative and safe electrohydraulic systems to control process actuators and valves, of steam, gas or hydro turbines. Customized solutions that include the use of digital directional servoproportional valves, safety valves, servopumps or variable displacement piston pumps to maximize electrical efficiency, either with HLP mineral oils, synthetic fluids or phosphoric-based flame-resistant fluids.

Actuation systems for process valves

Process valves are large ball, gate or butterfly valves that control the flow of steam, oil, water or gas within power generation plants. Their handling, due to large powers involved, relies on the force and reliability of hydraulics.

There are two types of process valves: OPEN/CLOSE or REGULATING. The former can be handled by ON-OFF  solenoid valves. The latter through servo-proportional valves or axis control systems, which regulate their opening and holding in position, according to the exact power consumption the system requires. Precise position control lets the system work inside the operative range where the maximum point of electrical  efficiency is reached, boosting the entire energy production process. In both cases, the Atos range of industrial or ex-proof electrohydraulic components allows the requirements to be met in either environments, nonclassified or potentially explosive classified areas.

Based on their role within the system and the potential hazard they could generate in the case of a sudden stop, process valves are classified according to the desired reaction in case of unexpected event, which could result in emergency status:
  • FAIL CLOSED, the valve closes completely
  • FAIL OPEN, the valve fully opens
  • FAIL LAST, the valve maintains the last actuated position

Atos, with its long experience in the energy sector, designs both single power units and those with redundant architecture, integrating hydraulic safety components, according to international directives and application requirements. Customization extends also to the selection of power supply voltages for solenoid valves, offering solutions both for applications powered through mains power supply and with backup battery packs in case of power supply breakdown.

Electrohydraulic systems for driving steam, gas or hydro turbines

Hydraulic systems for turbine control generally consist of an HPU that generates the hydraulic power required for the movements of individual actuators. The presence of dual or triple redundant subsystems, allows maximizing system safety and maintenance while keeping the turbine in full operation, without having to shut it down, even in case of failure of some crucial components for proper operation.

Variable displacement piston pumps or, increasingly, servo pumps equipped with brushless motors, deliver hydraulic power only when requested with the exact amount of flow rate needed to feed the power generation system, optimizing energy consumption and classifying hydraulic power packs as environmentally friendly units.

HPU for geothermal steam turbine

HPU for geothermal steam turbine
Often due to the high working temperatures at which steam turbines operate, or due to placement within classified areas for gas turbines, hydraulic control systems require special fire-resistant synthetic or phosphoric-based hydraulic fluids. Atos electrohydraulic systems are equipped with FKM seals that are perfectly suitable with these types of fluids, or even with EPDM compounds when using avionic fluids. At the same time, some types of turbines are designed to operate in very cold environments, where seals with special compounds and stainless steel components are used, which can operate down to -60°C.


Atos electrohydraulics expertise to increase electrical efficiency in power generation systems

Extensive experience in the design and manufacture of individual hydraulic components translates into highly engineered, high-performance hydraulic systems for turbine control in power generation. A deep understanding of the complexities of each component - from advanced digital proportional valves and safety valves to simple on-off valves - provides a distinct competitive advantage.

The wide industrial, ex-proof and stainless steel products portfolio, which includes servo pumps, variable displacement pumps, safety valves, servoproportional valves, servo cylinders with built-in transducers, axis & p/Q controls, forms the bedrock of the Atos electrohydraulics systems engineering.

Who can design reliable and efficient hydraulic systems better than the company that designs and manufactures the core hydraulic elements? This intrinsic knowledge ensures that Atos’s hydraulic power units are strictly designed according to customer specifications. This unique mix of knowledge in hydraulic systems, at the end, results in optimized control performance and increased electrical efficiency in turbines power generation process.

High performance hydraulic components

High performance hydraulic components

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Source: PR18